Component Testing

Nautilus500 Pump

 

I measured the maximum discharge pressure (also referred to as shut-off head or deadhead) of the DDC pump with a calibrated digital pressure gauge (accuracy ± 0.04 PSI).  At 5.3 PSI, it was slightly below the manufacturer’s nominal specification of 5.7 PSI (at 12 VDC) but well above most other pumps commonly used in PC water-cooling systems.

 

Another valuable piece of information regarding a pump’s performance is the relationship between backpressure and flow rate.  The only time a pump will deliver its maximum rated flow is when there is zero backpressure or resistance to flow.  Each component in a water-cooling system (waterblock, radiator, tubing, fittings, etc.) creates a certain amount of resistance to flow.  This resistance results in a backpressure, which can be measured at every point in the system.  During operation, the pump must overcome the total backpressure in the system to create flow.

 

The following P-Q curve was generated by measuring and plotting various pressure and flow rates for the Corsair DDC pump. 

 

Corsair Nautilus500 External Water Cooling Unit Review - Cases and Cooling 28

 (click to enlarge)

 

As you can see the pump generates excellent head pressure even at moderate flow rates.  This is particularly well suited to a 3/8′ system like the one used in the Nautilus500.

 

Nautilus500 Waterblock

 

Prior to installing the waterblock I measured the thermal resistance and pressure drop using a thermal die simulator (80 watts input) and my waterblock test stand

 

Corsair Nautilus500 External Water Cooling Unit Review - Cases and Cooling 29

 

The following graph shows the relationship between thermal resistance (C/W) and pressure drop (differential pressure) for various flow rates.

 

Corsair Nautilus500 External Water Cooling Unit Review - Cases and Cooling 30

(click to enlarge)

 

The Corsair Nautilus500 waterblock is made out of copper and uses a micro-channel design similar to the original Delphi HydroCool 200 waterblock.  As you can see in the previous graph, the waterblock is relatively restrictive, especially at higher flow rates. 

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