AC Ripple and Power Factor
AC Ripple and Noise on the DC Outputs

The amount of AC ripple and noise present on the DC outputs was checked using an oscilloscope.  This AC component may be present in the KHz range where most switching power supplies operate or it may be more prevalent at the 60 Hz line frequency.  I adjusted the O-scope time base to look for AC ripple at both low and high frequencies. 

The ATX12V V2.2 specification for DC output noise/ripple is defined in the ATX12V Power Supply Design Guide.

Thermaltake Toughpower 1,500W Power Supply Review - Cases and Cooling 33

Ideally we would like to see no AC ripple (repetitive) or noise (random) on the DC outputs – the cleaner the better!  But in reality there will always be some present.  I measured the amplitude of the AC signal (in millivolts, peak-to-peak) to see how well the power supply complied with the ATX standard.  The following table lists the ripple/noise results during all of the load tests for the four main output voltages of interest.

Thermaltake Toughpower 1,500W Power Supply Review - Cases and Cooling 34

The Toughpower 1,500W power supply struggled to keep AC ripple suppression under control.  All of the +12V rails showed significant ripple right from the start and actually approached or reached the upper 120 mV limit at full load.  This is a common weakness in many higher power PSUs and suggests this platform is being pushed very hard.

Power Factor (PF)

Power factor is defined as the ratio of true power (measured in watts) to apparent power (measured in Volt Amps).  It measures how effectively AC power is being used by a device.  The difference between true power and apparent power is expressed as the power factor and results from the way true power and apparent power are measured.  Ideally we would like to have true power and apparent power equal to one another, which would result in a PF of 1.00 or 100% effective power utilization.

Thermaltake Toughpower 1,500W Power Supply Review - Cases and Cooling 35

AC Volts x AC Amps = VA (Volt Amp)

Purely Resistive AC Load: VA = Watts (same as DC circuits)
Inductive/Reactive AC Load: VA x PF = Watts

AC Volts x AC Amps x PF = Watts

I measured the AC Power Factor with an Extech power analyzer at 240 VAC.  The Toughpower 1,500W power supply uses Active PFC circuits so as expected; the majority of readings were close to 1.0. 

Thermaltake Toughpower 1,500W Power Supply Review - Cases and Cooling 36

Note: A power supply with active PFC is more environmentally friendly (doesn’t pollute the AC transmission grid with harmonics) and will draw less current, but it will not save you money on your monthly electric bill unless you are a commercial user whose bill is based on PF and usage. 

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